WASHING, DEPYROGENATION AND PACKING LINE FOR READY TO USE (RTU) CONTAINER

NESTED SYRINGES, VIALS AND CARTRIDGES

Overview

PBL Custom Automation Division, designed and built a complete line for Ready To Use (RTU) containers. Washing machine, Depyrogenation Tunnel and Assembler are perfectly integrated in order to offer our clients exceptional equipment. NO GLASS TO GLASS CONTACT will protect containers from cosmetic defects, particles and eventual contamination. For the manufacturer, this results in fewer rejects and the achievement of the best production performances. Each phase of the production process is conducted with the latest generation equipment; certified ISO 7 and ISO 5 using validated processes that are constantly monitored and controlled.

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HYDRO

Custom Robotic Loading and Unloading System

Flexible solutions at customer’s discretion

Most complete washing and dry cycle

Independent stations give the opportunity to minimize the utility consumption

Internal siliconization cycle

Extremely precise and accurate

MAIN FEATURES

 

  • Robotic Loading/Unloading
  • Compact wet chamber
  • Fast change format
  • Siliconization cycle
  • Different monitoring functions
  • Customized transportation chain
  • User-friendly and fast tool-free format change
  • Designed as a modular machine

DTM

Depyrogenation Tunnel with 6 LOG reduction

High performance with low utility consumption

Custom container transport system with automatic recirculation

Smart and efficient technical solution

MAIN FEATURES

 

  • Depyrogenation Tunnel
  • Inlet chamber
  • Hot chamber
  • Cooling chamber
  • 6 Log reduction
  • User-friendly and fast tool-free format change
  • Designed as a modular machine

ASSEMBLER

Different type of closures available (RNS, NS, TC, OVS)

Internal siliconization cycle

Nesting and Tub insertion & Trays loading

Consumables warehouse with high capacity storage

Tyvek positioning with final sealing and sterile bag bagging

High precision with all steps monitored

MAIN FEATURES

 

  • Capping/Alu process
  • Siliniconization process
  • Control of stopper/alu position
  • Control of correct silicon application
  • Syringes and Cartridge TUB and NEST preparation
  • Vials Trays
  • Container Nesting
  • Control of complete and conforming nest
  • Tyvek position and sealing
  • Sterile bag bagging
  • User-friendly and fast tool-free format change
  • Designed as a modular machine
MACHINE MODEL OUTPUT
HYDRO 100 to 400 BpM
DTM 100 to 400 BpM
ASSEMBLER 100 to 400 BpM